Analysis and troubleshooting of plastic mold processing on injection molding machines
Injection molding machines are a common production equipment, but various malfunctions may occur during operation. In order to more effectively address these issues, detailed analysis and troubleshooting of the faults are necessary. This article will introduce the methods of mid-term fault analysis and troubleshooting for injection molding machines, hoping to be helpful to readers.
The analysis and troubleshooting methods for mid-term injection molding machine failures are similar to the traditional Chinese medicine methods of “looking, smelling, asking, and cutting”, but the injection molding machine cannot automatically report the location and cause of the failure, and requires careful investigation by technical personnel.
Firstly, inspect the various components and circuits of the injection molding machine and observe them through sensory inspection. Observe the operation of plugs and sockets, motors or water pumps, control and adjust positions, fuses, liquid leaks, lubricating oil circuits, etc; Explore the vibration, temperature, and mechanical motion status of the injection molding machine; Listen for any abnormal sounds; Smell burnt, leaking or other unpleasant odors; Check if the shape and position of the workpiece have changed, if the performance parameters are abnormal, and if the circuit is normal.
Analysis and troubleshooting of plastic mold processing on injection molding machines
Next is to evaluate the inspection results, determine whether the fault is correct, whether clues have been found, and whether all inspection results are consistent. Skilled technicians can independently search for faults, but new technicians need to record and confirm the troubleshooting results to ensure that the problem is identified. During the troubleshooting process, it is necessary to be careful and patient, and not to handle it carelessly. Only through systematic analysis and troubleshooting can the cause of the malfunction be accurately identified and resolved in a timely manner. The technical personnel of Dongguan Machiko Injection Mold Factory need to have rich experience and professional knowledge in order to effectively deal with various fault situations.
Fault analysis and troubleshooting of injection molding machines is a complex and important task that requires the attention and patience of technical personnel. Only through rigorous methods and comprehensive inspections can the normal operation of the injection molding machine be ensured, production efficiency and product quality be improved. I hope the methods introduced in this article can inspire readers and help them better handle injection molding machine failures.