The method that the master of the mold factory uses to process precision parts is rarely known and can be applied by a few people
Date: September 22, 2024
Old masters in mold factories often need to use a high-speed machining technique when processing precision components. Precision machining requires high precision, therefore the machining method must be precise. In the field of precision component machining, there are various machining methods to choose from, some of which are well-known, but there are also some lesser known and few people can apply methods, one of which is ultra high speed precision component machining technology. The following text will provide a detailed discussion on this technology.
Ultra high speed machining technology plays an extremely important role in precision parts processing, as precision machining requires high precision and can only tolerate extremely small errors. Therefore, it is necessary to improve machining accuracy while also increasing machining speed by addressing issues related to machine tool equipment and materials. So, what is ultra high speed machining technology? Let’s take a closer look: it is a technology that uses sharp tools to improve cutting speed, cutting rate, object quality, and machining accuracy. This technology will vary depending on the material used.
It is generally believed that the cutting speed limit for various ultra high speed cutting materials is:
Aluminum alloy exceeds 1600m/min, cast iron reaches 1500m/min, ultra heat-resistant nickel alloy reaches 300m/min, titanium alloy reaches 150-1000m/min, and fiber-reinforced plastic reaches 2000-9000m/min. Ultra precision machining refers to a machining technology where the dimensional accuracy of the workpiece is greater than 0.1 microns, the surface roughness Ra is less than 0.25 microns, and the positioning accuracy resolution and repeatability of the machine tool are greater than 0.01 microns. It is also known as sub micron processing technology and is gradually developing into nano processing technology.
Ultra fine machining skills include
Exploration of ultrafine machining mechanism, manufacturing skills of ultrafine machining equipment, grinding skills of ultrafine machining, measurement skills and error compensation skills of ultrafine machining, and discussion of prerequisites.
In today’s society, with the continuous advancement of technology, the application of ultra high speed machining technology in precision component processing has become increasingly important. Only through continuous exploration and innovation can we better utilize this technology and bring more breakthroughs and progress to the field of precision component processing. Masters need to constantly learn and master these advanced processing technologies to meet the increasingly complex and precise processing demands, injecting new vitality and momentum into the development of the industry.
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